ACCURL MASTERLINE 6030 FIBER LASER 10KW, 20' X 10' CAPACITY

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ACCURL MASTERLINE 6030 FIBER LASER 10KW, 20′ X 10′ CAPACITY

STANDARD FEATURES:

ACCURL ASSEMBLE THEIR LASERS TO THE STRICTEST QUALITY STANDARDS WITH NOTHING BUT WORLD CLASS COMPONENTS TO ENSURE LASTING QUALITY AT AN ATTRACTIVE PRICE.

• BECKHOFF 17” MULTI-TOUCH DISPLAYS CONTROL SYSTEM
• BECKHOFF HIGHLY DYNAMIC ETHERCAT SERVO DRIVE
• PRECITEC CUTTING HEAD PRO CUTTER 2.0
• ACCURL DYNAMIC SYSTEM 4.0:2G ACCELERATION
• ACCURL FAST PIERCING 2.0: ULTRAFAST PERFORATION
• AUTOMATIC TABLE EXCHANGER 3015
• AUTOMATIC NOZZLE CLEANING 1.0
• GRAPHITE ANTI-BURN TECHNOLOGY
• IPG 10KW FIBER LASER RESONATOR
• CLASS IV SAFETY SYSTEM AND CE MARKING
• FULL-AUTOMATIC VOLTAGE REGULATOR SYSTEM
• BECKHOFF EMBEDDDED PC’S INDUSTRIAL PCS WITH DIRECTLY INTEGRATED I/O LEVEL
• INDUSTRY 4.0 FOR SHEET METAL WORKING WITH TWINCAT ANALYTICS AND TWINCAT loT

FULLY ANNEALED FRAME

• ACCURL STEEL FRAMES UNDERGO ANNEALING AT OVER 600° TO RELIEVE STRESS. THEY ARE BUILT TO LAST YEARS OF HEAVY USE WITHOUT DISTORTION.
• AUTO CHANGING PALLET SYSTEM ALLOWS OVER 2500 KGS LOADING WEIGHT

OPTIMIZED BASE FRAME

• VERY STIFF AND STABLE BASE FRAME
• EIGHT (8) ZONE & DUCTED EXHAUST SYSTEM
• DUAL SYNCHRONIZED TWIN SERVO MOTOR DRIVE SYSTEM
• HELICAL RACK & SLANT PINION DRIVE SYSTEM ENABLES VERY SMOOTH MOVEMENTS

ULTRA LIGHT-WEIGHT GANTRY STRUCTURE

• LIGHT WEIGHT CUTTING HEAD ASSEMBLY (TOTAL WEIGHT 130 LBS) IS DESIGNED FOR HIGH DYNAMIC MOVEMENT, LOWERING THE TOOL CENTER POINT TO KEEP THE CUTTING HEAD FROM LOSING ACCURACY THAT IS CAUSED BY WHIPPING OR DRIFTING DURING HIGH SPEED ACCELL/DECELL MOVEMENT

CAST ALUMINUM GANTRY

• ACCURL’S HIGH THE ALUMINUM CROSSBEAM IS CAST IN A SPECIALLY MANUFACTURED 10 TONNE STEEL MOULD
• THIS ALLOWS BETTER RIGIDITY AT 50% OF THE WEIGHT OF TRADITIONAL IRON GANTRIES, ALLOWING HIGH ACCELERTION WITH REDUCED INERTIA. THIS CREATES LESS WEAR AND TEAR

ALPHA RACK AND PINONS

• ACCURL LASER USES THE BEST GERMAN RACKS AND PINONS FROM ALPHA WITTENSTEIN
• ADVANCED GERMAN ENGINEERING AND PRECISION MANUFACTURING HAVE CREATED THE HIGHTEST QUALITY LINEAR SYSTEMS AVAILABLE TODAY
• THESE ARE PRECISION MACHINED TO JAPANESE STANDARD JIS2

BECKHOFF SERVO MOTORS AND DRIVES

• THE MASTELINE IS EQUIPPED WITH CUTTING EDGE GERMAN DESIGNED SERVO MOTORS AND DRIVES FROM BECKHOFF
• HIGH SPEED ETHER-CAT COMMUNICATION
• HIGHLY DYNAMIC BEHAVIOUR
• BRUSHLESS THREE PHASE MOTORS
• FLEXIBLE MOTOR TYPE SELECTION

GRAPHITE ANIT-BURN TECHNOLOGY

• THE ARE IN THE ENTIRE MACHINE TOOL WHERE THE LASER CAN SHOOT AT IS ALL COVERED AND PROTECTED BY 20MM THICK GRAPHITE SHEETS

DUST EXTRACTION SYSTEM
• EFFICIENT FUME EXTRACTION BY MEANS OF SHUTTERS WHICH ARE CONTROLLED IN ACCORDANCE WITH CUTTING HEAD POSITION RESULTS IN MORE EFFICIENT USE OF THE FILTRATION SYSTEM. THEREFOR A SMALLER LOWER COST SYSTEM CAN BE USED. THE SYSTEM CONSISTS OF SIX FUME EXTRACTION ZONES.
• THE FUMES EXTRACTION OR ASPIRATION SYSTEM FOR THE TREATMENT OF VAPORS AND FUMES DERIVED FROM LASER CUTTING, CONSISTING OF: FILLER PLATES WITH AUTOMATIC COMPRESSED AIR CLEANING CYCLE INTEGRATED SILENCER
• TUBES TO CONNECT BETWEEN THE MACHINE AND THE SUCTION SYSTEM, ACCORDING TO THE DESIGN PLAN PRE-COATING DEVICE FOR PROTECTION OF FILTER ELEMENTS
• THIS SYSTEM IS USED TO FILTER DRY DUST FROM INDUSTRIAL LEAKS, IN ACCORDANCE WITH VDI GUIDELINES
• THE FILTER ELEMENTS USE COMPACT POROUS FILTERS. IN MANY COUNTRIES IT IS FORBIDDEN TO CIRCULATE FILTERED AIR DURING THE CUTTING OF STAINLESS STEEL (CrNi). THEREFORE, IT IS RECOMMENDED THAT THE USER INSTALL AIR DUCTS TO THE OUTSIDE
• SMALLER AIRLOW FROM THE DUST COLLECTOR
• LOW ELECTRICAL CONSUMPTION
• SMOKE AND DUST FREE MACHINING AREA

BECKHOFF CNC WITH COMMAND CONTROL

• THE ACCURL MASTERLINE FIBER LASER IS CONTROLLED WITH A BECKHOFF CNC CONTROL UNIT WHICH PROVIDES UNPRECEDENTED CONTROL OF THE CUTTING PROCESS
• ETHERCAT AND EXTREME FAST CONTROL (XFC) TECHNOLOGY ENABLE FAST SWITCHING FUNCTONS AT HIGH PROCESSING SPEEDS
• BECKHOFF CNC CONTROLLERS ARE USED IN LAER CUTTING MACHINE AND THE TWINCAT NC I/CNC AUTOMATION SOFTWARE IS IDEALLY SUITED FOR APPLICATION-SPECIFIC FUNCTIONS, INCLUDING ADAPTIVE JET CONTROL REVERSE TRAVEL OR PATH RESETTING

PC BASED CONTROL TECHNOLGY

• INDUSTRIAL PC WITH MULTITOUCH TOUCH SCREEN 19”
• HIGH-SPEED ETHERCAT COMMUNICATION
• TWINCAT SOFTWARE FOR ENGINEERING AND RUNTIME
• HIGHLY DYNAMIC SERVO DRIVE TECHNOLOGY
• THE BECKHOFF HARDWARE AND SOFTWARE PLATFORM
• INTEGRATED RETENTION BRAKE CONTROL
• AUTOMATIC ADAPTATION OF PARAMETERS
• ADJUSTABLE ERROR REACTION
• MOTOR FEEDBACK FOR ABSOLUTE POSITION REGISTRATION
• ETHERCAT I/OS BROAD I/O SPECTRUM IN IP 20 AND IP 67 PROTECTION RATING
• INDUSTRY 4.0 FOR SHEET METAL WORKING WITH TWINCAT ANALYTICS AND TWINCAT loT
• IN COMBINATION WITH THE MODERN CONTROL SOLUTIONS OFFERED BY THE COMPANY’S TWINCAT AUTOMATION SOFTWARE, BECKHOFF DRIVE TECHNOLOGY PROVIDES AN ADVANCED, ALL-INCLUSIVE DRIVE SYSTEM.

CAD/CAM SOFTWARE NESTING, LIBELLULA. CUT

• LIBELLULA.CUT IS THE CUTTING EDGE OF LIBELLULA UNIVERSE AND REPRESENTS THE HIGHEST EXPRESSION OF THE TECHNOLOGICAL KNOW-HOW OF LIBELLULA
• THANKS TO ITS INTEGRATED CAD AND THE EXCLUSIVE ONE-CLICK TECHNOLOGY, LIBELLULA.CUT CREATES OR IMPORTS IN A MOMENT THE GEOMETRIC DETAILS FROM ANY OTHER PLATFORM OF DRAWING, AUTOMATICALLY OPTIMIZING PROFILES AND ARRANGING THEM IN AN OPTIMUM MANNER FOR SUBSEQUENT PROCESSING
• IN LIBELLULA.CUT, THE SOFTWARE ENGINEERS AND ANALYSTS HAVE CONCENTRATED THE BEST OF LIBELLULA TECHNOLOGICAL KNOW-HOW IN THEME OF SHEET CUTTING:
o FAST AND INTUITIVE LEARNING
o FULL AUTOMATION AVAILABLE IN EVERY STEP OF THE PROGRAMMING PROCESS
o ABILITY TO MANAGE ALL THE CUTTING MACHINES WITH THE SAME SYSTEM
o OPTIMIZATION OF CUTTING PATH AND MANAGEMENT FOR SPECIFIC CUTTING TECHNOLOGIES
o REDUCTION IN THE NUMBER OF PIERCINGS
o QUALITY ASSURANCE OF THE MACHINED PARTS
o OPTIMIZATION OF NESTING WITH THE (ISA) SYSTEM AND LESS SCRAP
o OPTIMIZED GENERTION OF NESTING ON UNEVEN SCRAPS
o MANAGEMENT OF FMS LINES AND/OR OF THE MANUAL OPERATIONS:
 REDUCTION OF THE CUTTING NUMBER OF DIFFERENT NESTING
 AUTOMATIC SKELETON CUTTING
 SYSTEMS MANAGEMENT OF LOADING/UNLOADING AND SORTING SYSTEMS
o OPTIMIZED INFORMATION FOR THE COMPANY WITH “TOTAL INTEGRATION” ADDITIONAL LIBELLULA MODULE
 ORDER MANAGEMENT WITH THE OPTION MOD.ORDER MODULE
 WAREHOUSE MANAGEMENT AND REUSABLE REMNANT WITH THE MOD.STORAGE OPTION

CUTTING HEAD PRECITEC PROCUTTER 2.0

• THE NEW PROCUTTER 2.0 GENERATION IMPRESSES WITH ITS INCREASED PERFORMANCE AND NEW AUTOMATION FEATURES, EASIER, MORE EFFICIENT, MORE ENDURING – THIS IS HOW LASER CUTTING IS SHAPING UP IN THE NEW GENERATION, DUE TO NUMEROUS DEVELOPMENTS
• THE PROCUTTER 2.0 APP IS USED TO VISUALIZE THE STATE OF THE LASER CUTTING HEAD AND THE QUERY OF ERROR MESSAGES
• THE RELIABILITY AND POWER CAPABILITY HAS BEEN PERFECTED – UP TO THE MAXIMUM LASER POWER OF 15KW. BY DEFAULT, THE ABILITY TO EXCHANGE THE NOZZLES AUTOMATICALLY IS NOW PROVIDED. AUTOMATED PIERCING WITH THE PIERCETEC TECHNOLOGY PACKAGE ENSURE A FAST, CLEAN AND REPRODUCIBLE PROCESS. DUE TO DIRECT WATER COOLING (COOLTEC) OF THE SHEET METAL, PERMANENT STABLE MILD STEEL CUTTING IS POSSIBLE

MAIN CHARACTERISTICS

• MOTORIZED FOCUS POSITION ADJUSTMENT FOR AUTOMATIC MACHINE SETUP AND PIERCING WORK
• LIGHTWEIGHT AND SLIM DESIGN CREATED FOR FAST ACCELERATION AND CUTTING SPEED
• DRIFT-FREE, FAST-REACTING DISTANCE MEASUREMENT
• PERMANENT PROTECTIVE WINDOW MONITORING
• AUTOMATED PIERCNG WITH PIERCETEC
• WATER COOLING OF THE SHEET METAL WITH COOLTEC
• COMPLETELY DUSTPROOF BEAM PATH WITH PROTECTIVE WINDOWS
• LED OPERATING STATUS DISPLAY
• OUTPUT OF ALL SENSOR DATA VIA WLAN TO APP AND MACHINE CONTROL POSSIBLE
• PRESSURE MONITORING IN THE NOZZLE AREA (GAS CUTTING) AND IN THE HEAD

FIBER LASER RESONATOR IPG

• THE FIBER LASER RESONATOR IS A SEPARATE UNIT UNATTACHED TO THE CUTTING MACHINE, THIS FACILITATES THE DESIGN OF LASER CUTTERS TO DEAL WITH HIGH SPEED CUTTING OF THIN MATERIALS AND HIGH-QUALITY CUTTING OF THICK MATERIALS. THIS UNIT CONTAINS THE HIGH STABILITY RESONATOR, KINETICALLY SUSPENDED. THE LASER RESONATOR INCLUDES A COMMUNICTAION SYSTEM FEATURING THE CONTROL UNIT AND A CLOSED COOLING CIRCUIT.
FEATURES OF IPG EQUIPMENT ARE AS FOLLOWS:

• DIRECT CONTROL OF ALL THE FIBER LASER FUNCTIONS
• SYNCHRONIZED CONTROL OF THE LASER SOURCE
• OVERALL POWER CONTROL
• HIGH SPEED PERFORATION
• EDGE MACHINING FUNCTION
• CUTTING DATA LIBRARY
• HIGH SPEED FIBER LASER CUTTING
• WALL PLUG EFFICIENCY >40%
• COST-EFFECTIVE CUTTING SYSTEM
• MAINTENANCE-FREE OPERATION
• FIBER DELIVERY 50, 100, 150 OR 200 um
• NEW FIBER BLOCK DESIGN WITH 3X INCREASE IN DAMAGE POWER THRESHOLD RESULTING IN INCREASED RELIABILITY

AVAILABLE LASER SOURCES AND MAXIMUM SHEET THICKNESS

LASER CUTTING PARAMETERS:

Stainless Steel Cutting Parameters
Nitrogen(N2) Air
Thickness Speed(m/min) Max Speed Speed(m/min) Max Speed
1 45 70 45 70
2 32 45 32 45
3 29 32 29 32
4 22 24 22 24
5 17 19 17 19
6 12 14 13 15
8 106 11 10 11
10 4.1 6.5 6 6.5
12 2.7 4.5 4.1 4.5
14 2 3 2.9 3.2
16 1.7 2.2 2.3 2.6
18 1.4 1.9 1.8 2
20 1 1.6 1.5 1.7
22 0.6 1.1 1.1 1.2
25 0.4 0.7 0.8 0.9
30 0.3 0.5 0.5 0.6
35 0.4 0.3 0.4
40 0.3 0.3
50 0.2 0.2

Carbon Steel Cutting Parameters
Nitrogen(N2) Air Oxygen(O2)
Thickness Speed(m/min) Max Speed Speed(m/min) Max Speed Speed(m/min) Max Speed
1 45 70 45 70 12 15
2 32 40 32 40 7 10
3 25 28 27 30 5.4 6
4 22 24 22 24 3.5 3.9
5 14 15 14 16 3.2 3.5
6 12 13 11 12 2.9 3.2
8 8 9 8 9 2.5 2.8
10 5 5.5 5.4 6 2.3 2.6
12 3.2 3.5 3.7 4.1 2.1 2.3
14 2.6 2.9 1.8 2
16 1.8 2 1.6 1.8
18 1.5 1.7 1.5 1.7
20 1.3 1.4 1.4 1.6
22 0.7 0.8
25 0.6 0.7
30 0.5 0.6
35 0.4 0.5
40 0.25 0.4
50 0.15 0.15

Aluminum Cutting Parameters
Nitrogen、Air(N2、Air)
Thickness Speed(m/min) Max Speed
1 45 70
2 32 40
3 28 32
4 22 25
5 16 18
6 13 15
8 8 11
10 4.5 5
12 3 3.5
14 2.4 2.8
16 1.6 2
18 1.2 1.5
20 0.8 1
22 0.7 0.8
25 0.6 0.7
30 0.4 0.5
35 0.3 0.4
40 0.3
50 0.2

AUTOMATIC CLEANING NOZZLES

• AFTER A PREDEFINED NUMBER OF CONTOURS, THE NOZZLE AUTOMATICALLY PERFORMS SELF-CLEANING, WITHOUT NEED FOR THE INTERVENTION OF AN OPERATOR

SPECIFICATIONS:

MACHINE SYSTEM:
• MINIMUM INLET PRESSURE 6 BAR
• CONNECTIONS DIMENSIONS 1/2″
• CONSUMPTION 80 I/MIN
• MINIMUM INLET AIR QUALITY TO MACHINE ISO 8573-1
• AIR CLASS CLASS 3.4.3
• MAX. PARTICLE DIAMETER 15 um
• MAX. OIL CONTENT 1MG/M3
• DEW POINT 5°
• MAX. COMPRESSED AIR INLET TO MAINTENANCE UNIT 40°C
• DIMENSIONS (L x W x H) 8550 x 20500 x 2250 MM
• CUTTING WIDTH 3000 MM
• CUTTING LENGTH 6000 MM
• CNC CONTROL UNIT BECKHOFF TWINCAT CNC
CONTROL & SERVO PKG.
• PROCESSING SURFACE 6100 x 3050 MM
• MAX. LOAD CAPACITY 1850 KG
• RAPID TRAVERSE (X AND Y AXIS) 105 M/MIN
• RAPID TRAVERSE X-AXIS 1.8 G (18M/S2)
• ACCELERATION Y-AXIS 1.8 G (18M/S2)
• ACCELERATION Z-AXIS 1.8 G (18M/S2)
• MAX. AXIS VELOCITIES SPEED 130 M/MIN
• POSITIONING ACCURACY +/-0.03 MM
• REPEATABILITY (X AND Y AXIS) +/-0.15 MM
• SHUTTLE TABLE CHANGE TIME DBLE PALLET SYSTEM
35 SEC W/MAX SHEET WGHT
• PROGRAMMABLE ASSIST GASES CLOSED LOOP CNC CONTROL
o MILD STEEL OXYGEN 7.25-87 PSI
o STAINLESS STEEL NITROGEN 7.25-362 PSI
o ALUMINUM DRY AIR OR NITROGEN 7.25-362PSI

OPTIONAL ACCESSORIES:

• CYPVISION LASER DETECTION 2.1 (LASER MEASUREMENT OF SHEET/PART)
ULTRA FAST HEIGHT REGULATION
• HYPPANEL TOUCH FSCUT8000 TWINCAT CNC SYSTEM
• AUTOMATIC NOZZLE CHANGER 2.0
• PRECITEC ZOOM 2.0 HEAD + SUPERSONIC NOZZLE
• AUTOMATIC LOADING/UNLOADING SYSTEM SMART-LIFTER 3015
• MATERIAL SCREENING & LOADING SYSTEM SMART-TOWER (8 SHELVES)

ACCURL LASER VISION DETECTION 2.1

• THE MEASUREMENT OF THE PIECE OR PLATE THROUGH THE LASER ALLOWS:
o STOPPING POSITION AND ORIENTATION OF SHEET METAL EDGES WITH ADJUTABLE PRECISION WITH LASER POINTER
o DECTECTION OF POSITION AND ORIENTATION OF SHEET FROM PRE-PUNCHED HOLES, WITH ADJUSTABLE ACCURACY WITH LASER POINTER

AUTOMATIC NOZZLE CHANGER

• ADOPTING ABUNDANT & ACCURATE CONTROL SYSTEM CAN REALIZE AUTOMATIC REPLACEMENT OF NOZZLES ACCORDING TO DIFFERENT MATERIALS & THICKNESS
• HIGH-PRECISION DRIVE SYTEM PROVIDES A RELIABLE REPLACEMENT PRECISION AND STABILITY TO ENSURE THAT EVERY REPLACEMENT CAN BE PERFECTLY SAFE.

HEAD PROCUTTER ZOOM 2.0

• THE NEW PROCUTTER ZOOM 2.0 IS THE ULTIMATE ALL-ROUND CUTTING HEAD. DUE TO ITS MAXIMUM LASER POWER OF 12 KW AN DTHE MAGNIFICATION OF 1.2 TO 4.0, IT GENERATES THE PERFECT BEAM FOR ALL MATERIALS IN ALL THICKNESSES. IN COMBINATION WITH THE COMPLETE REDESIGNED CUTTING GAS FLOW, OUTSTANDING CUTTING RESULTS ARE ACHIEVED – BOTH IN TERMS OF QUALITY AND SPEED. IN ADDITION, THE TWO TECHNOGY PACKAGES PIERCETEC AND COOLTEC ARE AVAILABLE AS AN OPTION, ALLOWING YOU TO BENEFIT FROM AUTOMATIC PIERCING AND PERMANENT STABLE MILD STEEL CUTTING.
• THE PROCUTTER ZOOM 2.0 DEPEND ON THICKNESS, IT IS AVAILABLE TO CONTROL THE BEAM SIZE AND MAKE AN EXACT ANGLE OF INCIDENCE
• WIDEN CUTTING WIDTH, BLOW OUT THE MATEIAL METAL EASILY
• THE FUTURE OF MANUFACTURING IS UNDOUBTEDLY DIGITAL. WITH THE FOURTH INDUSTRIAL REVOLUTION TAKING OVER (A.K.A. INDUSTRY 4.0) THE INDUSTRIAL PRODCUTION MUST ADAPT AND CANNOT ESCAPE TO THE NEW REALITY OF INDUSTRY 4.0, A PROUDCTION MODEL IN WHICH ALL ELEMENTS OF THE CHAIN MUST BE INTERCONNECTED AND COMMUNICATE WITH ONE ANOTHER
• MOTORIZED FOCUS POSITION ADJUSTMENT FOR AUTOMATIC MACHINE SETUP AND PIERCING WORK
• ZOOM OPTICS FOR AUTOMATIC ADJUSTMENT OF THE FOCUS DIAMETER
• DRIFT-FREE, FAST-REACTING DISTANCE MEASUREMENT
• PERMANENT PROTECTIVE WINDOW MONITORING
• COMPLETELY DUSTPROOF BEAM PATH WITH PROTECTIVE WINDOWS
• AUTOMATD PIERCING WITH PIERCETEC
• WATER COOLING OF THE SHEET METAL WITH COOLTEC
• LED OPERATING STATUS DISPLAY
• PRESSURE MONITORING IN THE NOZZLE AREA (GAS CUTTING) AND IN THE HEAD

LOADER/UNLOADER BRG SYSTEM 2.0

• ACCURL LOADER & UNLOADER BRG SYSTEM 2.0 IS THE AUTOMATED SOLUTION THAT BEST OPTIMIZES THE FLOW OF MATERIAL, WHICH IMPROVES BOTH THE SAFETY AT WORK AND THE SAFETY OF THE PROCESS. THE SOLUTIONS INCLUDED RANGE FROM SIMPLE OPERATION TO FULLY AUTOMATED OPERATION
• FAST PROCESSING OF THE ORDER, SINCE THE AUTOMATIC LOADING AND UNLOADING REDUCES THE PREPARATION TIME
• CONSIDERABLY GREATER USE OF MACHINERY WITH ONLY A SLIGHT INCREASE IN INVESTMENT
• ACCESS TO THE PRODUCTION OF PARTS WITH LITTLE MANUAL WORK


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