ACCURL MASTERLINE 3015 FIBER LASER 3KW 5' X 10' TABLE, IPG POWER SOURCES 1KW TO 15KW

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STANDARD FEATURES:

FULLY ANNEALED FRAME

• ACCURL STEEL FRAMES UNDERGO ANNEALING AT OVER 600° TO RELIEVE STRESS. THEY ARE BUILT TO LAST YEARS OF HEAVY USE WITHOUT DISTORTION.
• AUTO CHANGING PALLET SYSTEM ALLOWS OVER 2500KG LOADING WEIGHT

OPTIMIZED BASED FRAME

• VERY STIFF AND STABLE BASE FRAME.
• EIGHT ZONE & DUCTED EXHAUST SYSTEM.
• DUAL SYNCHRONIZED TWIN SERVO MOTOR DRIVE SYSTEM.
• HELICAL RACK AND SLANT PINION DRIVE SYSTEM ENABLES VERY SMOOTH MOVEMENTS

ULTRA LIGHT WEIGHT GANTRY STRUCTURE

• LIGHT WEIGHT CUTTING HEAS ASSEMBLY (TOTAL WEIGHT 130 LBS) IS DESIGNED FOR HIGH DYNAMIC MOVEMENT, LOWERING THE TOOL CENTER POINT TO KEEP THE CUTTING HEAD FROM LOSING ACCURACY THAT IS CAUSED BY WHIPPING OR DRIFTING DURING HIGH SPEED ACCEL/DECEL MOVEMENT

CAST ALUMINUM GANTRY

• ACCURL’S HIGH TECH ALUMINUM CROSSBEAM IS CAST IN A SPECIALLY MANUFACTURED 10 TONNE STEEL MOULD.
• THIS ALLOWS BETTER RIGIDITY AT 50% OF THE WEIGHT OF TRADITIONAL IRON GANTRIES, ALLOWING HIGHER ACCELERATION WITH REDUCED INERTIA. THIS CREATES LESS WEAR AND TEAR ON THE MACHINE.

ALPHA RACK AND PINIONS

• ACCURL LASER USES THE BEST GERMAN RACKS AND PINIONS FROM ALPHA WITTENSTEIN.
• ADVANCED GERMAN ENGINEERING AND PRECISION MANUFACTURING HAVE CREATED THE HIGHEST QUALITY LINEAR SYSTEMS AVAILABLE TODAY.
• THESE ARE PRECISION MACHINED TO JAPANESE STANDARD JIS2.

BECKHOFF SERVO MOTORS AND DRIVES

• THE MASTERLINE IS EQUIPPED WITH CUTTING EDGE GERMAN DESIGNED SERVO MOTORS AND DRIVES,
• HIGH SPEED EHTER CAT COMMUNICATION,
• HIGHLY DYNAMIC BEHAVIOUR
• BRUSHLESS THREE PHASE MOTOR
• FLEXIBLE MOTOR TYPE SELECTION.

GRAPHITE ANTI BURN TECHNOLOGY

• THE AREA IN THE ENTIRE MACHINE TOOL WHERE THE LASER CAN SHOOT AT IS ALL COVERED AND PROTECTED BY 20MM THICK GRAPHIC SHEET.

DUST EXTRACTION SYSTEM

• EFFICIENT FUME EXTRACTION BY MEANS OF SHUTTERS WHICH ARE CONTROLLED IN ACCORDANCE WITH CUTTING HEAD POSITION RESULTS IN MORE EFFICIENT USE OF THE FILTRATION SYSTEM. THERE FORE A SMALLER LOWER COST SYSTEM CAN BE USED. THE SYSTEM CONSISTS OF SIX FUME EXTRACTION ZONES. THE IMPROVED SUCTION FLOW DESIGN RESULTS IN SEE DUST EXTRACTION SYSTEM

DUST EXTRACTION SYSTEM

• THE FUMES EXTRACTION OR ASPIRATION SYSTEM FOR THE TREATMENT OF VAPORS AND FUMES DERIVED FROM LASER CUTTING, CONSISTING OF FILTER PLATES WITH AUTOMATIC COMPRESSED AIR CLEANING CYCLE INTEGRATED SILENCER.
• TUBES TO CONNECT BETWEEN THE MACHINE AND THE SUCTION SYSTEM, ACCORDING TO THE DESIGN PLAN PRE-COATING DEVICE FOR PROTECTION OF FILTER ELEMENTS.
• THIS SYTEM IS USED TO FILTER DRY DUST FROM INDUSTRIAL LEAKS, IN ACCORDANCE WITH VDI GUIDELINES 3677.
• THE FILTER ELEMENTS USE COMPACT POROUS FILTERS. IN MANY COUNTRIES IT IS FORBIDDEN TO CIRCULATE FILTERED AIR DURING THE CUTTING OF STAINLESS STEEL. THERE FORE IT IS RECOMMENDED THAT THE USER INSTALL AIR DUCTS TO THE OUTSIDE.
• SMALLER AIR FLOW FROM THE DUST COLLECTOR.
• LOW ELECTRICAL CONSUMPTION
• SMOKE AND DUST FREE MACHINING AREA.

BECKHOFF CNC WITH COMMAND CONTROL

• THE ACCURL MASTERLINE FIBRE LASER IS CONTROLLED WITH A BECKHOFF CNC CONTROL UNIT WHICH PROVIDES UNPRECENTED CONTROL OF THE CUTTING PROCESS
• ETHER CAT AND EXTREME FAST CONTROL (XFC) TECHNOLOGY ENABLE FAST SWITCHING FUNCTIONS AT HIGH PROCESSING SPEEDS
• BECKHOFF CNC CONTROLLERS ARE USED IN LASER CUTTING MACHINE AND THE TWINCAT NC I/CNC AUTOMATION SOFTWARE IS IDEALLY SUITED FOR APPLICATION-SPECIFIC FUNCTIONS, INCLUDING ADAPTIVE JET CONTROL, REVERSE TRAVEL OR PATH RESETTING.

PC BASED CONTROL TECHNOLOGY

• INDUSTRIAL PC WITH MULTITOUCH TOUCH SCREEN 19”
• HIGH SPEED EHTERCT COMMUNICATION
• TWINCAT SOFTWARE FOR ENGINEERING AND RUNTIME
• HIGHLY DYNAMIC SERVO DRIVE TECHNOLOGY
• THE BECKHOFF HARDWARE AND SOFTWARE PLATFORM
• INTEGRATED RETENTION BRAKE CONTROL
• AUTOMATIC ADAPTATION OF PARAMETERS
• ADJUSTALBE ERROR REACTION
• MOTOR FEEDBACK FOR ABSOLUTE POSITION REGISTRATION
• ETHER CAT I/O’S BROAD I/O SPECTRUM IN IP 20 AND IP 67 PROTECTION RATING
• INDUSTRY 4.0 FOR SHEET METAL WORKING WITH TWINCAT ANALYTICS AND TWINCAT IOT

CAD/CAM SOFTWARE NESTING.LIBELLULA.CUT

• LIBELLULA.CUT IS THE CUTTING EDGE OF LIBELLULA UNIVERSE AND REPRESENTS THE HIGHEST EXPRESSION OF THE TECHNOLOGICAL KNOW-HOW OF LIBELLULA
• THANKS TO ITS INTEGRATED CAD AND THE EXCLUSIVE ONE CLICK TECHNOLOGY, LIBELLULA. CUT CREATES OR IMPORTS IN A MOMENT THE GEOMETRIC DETAILS FROM ANY OTHER PLATFORM OF DRAWING, AUTOMATICALLY OPTIMIZING PROFLES AND ARRANGING THEM IN AN OPTIMUM MANNER FOR SUBSEQUENT PROCESSING.

LIBELLULA SOFTWARE

• FAST AND INTUITIVE LEARNING
• FULL AUTOMATION AVAILABLE IN EVERY STEP OF THE PROGRAMMING PROCESS
• ABILITY TO MANAGE ALL THE CUTTING MACHINES WITH THE SAME SYSTEM
• OPTIMIZATION OF THE CUTTING PATH AND MANAGEMENT FOR SPECIFIC CUTTING TECHNOLOGIES
• REDUCTION IN THE NUMBER OF PIERCINGS
• QUALITY ASSURANCE OF THE MACHINED PARTS
• OPTIMIZATION OF NESTING WITH THE (ISA) SYSTEM AND LESS SCRAP
• OPTIMIZED GENERATION OF NESTING ON UNEVEN SCRAPS
• MANAGEMENT OF FMS LINES AND/OR OF THE MANUAL OPERATIONS:
o REEDUCTION OF THE CUTTING NUMBER OF DIFFERENT NESTING
o AUTOMATIC SKELETON CUTTING
o SYSTEMS MANAGEMENT OF LOADING/UNLOADING AND SORTING SYSTEMS
• OPTIMIZED INFORMATION FOR THE COMPANY WITH “TOTAL INTEGRATION” ADDITIONAL LIBELLULA MODULES
o ORDER MANAGEMENT WITH THE OPTION MOD. ORDER MODULE
o WAREHOUSE MANAGEMENT AND REUSABLE REMNANT WITH MOD. STORAGE OPTION

CUTTING HEAD PRECITEC PROCUTTER 2.0

• THE NEW PROCUTTER 2.0 GENERATION IMPRESSES WITH ITS INCREASED PERFORMANCE AND NEW AUTOMATION FEATURES. FASTER, EASIER, MORE EFFICIENT, MORE ENDURING THIS IS HOW LASER CUTTING IS SHAPING UP IN THE NEW GENERATION, DUE TO NUMBEROUS DEVELOPMENTS.
• THE PROCUTTER 2.0 APP IS USED TO VISUALIZE THE STATE OF THE LASER CUTTING HEAD AND THE QUERY OF ERROR MESSAGES
• THE RELIABILITY AND POWER CAPABILITY HAS BEEN PERFECTED – UP TO THE MAXIMUM LASER POWER OF 15KW. BY DEFAULT, THE ABILITY TO EXCHANGE THE NOZZLES AUTOMATICALLY IS NOW PROVIDED. AUOTMATED PIERCING WITH THE PIERCETEC TECHNOLOGY PACKAGE ENSURES A FAST, CLEAN AND REPRODUCIBLE PROCESS. DUE TO DIRECT WATER COOLING (COOLTEC) OF THE SHEET METAL, PERMANENT STABLE MILD STEEL CUTTING IS POSSIBLE.

MAIN CHARACTERISTICS

• MOTORIZED FOCUS POSITON ADJUSTMENT FOR AUTOMATIC MACHINE SETUP AND PIERCING WORK
• LIGHTWEIGHT AND SLIM DESIGN CREATED FOR FAST ACCELERATION AND CUTTING SPEED
• DRIFT FREE, FAST REACTING DISTANCE MEASUREMENT
• PERMANENT PROTECTIVE WINDOW MONITORING
• AUTOMATED PIERCING WITH PIERCETEC
• WATER COOLING OF THE SHEET METAL WITH COOLTEC
• COMPLETELY DUSTPROOF BEAM PATH WITH PROTECTIVE WINDOWS
• LED OPERATING STATUS DISPLAY
• OUTPUT OF ALL SENSOR DATA VIA WLAN TO APP AND MACHINE CONTROL POSSIBLE
• PRESSURE MONITORING IN THE NOZZLE AREA (GAS CUTTING) AND IN THE HEAD

FIBER LASER RESONATOR IPG

• THE FIBER LASER RESONATOR IS A SEPARATE UNIT UNATTACHED TO THE CUTTING MACHINE; THIS FACILITATES THE DESIGN OF LASER CUTTERS TO DEAL WITH HIGH SPEED CUTTINGOF THIN MATERIALS AND HIGHQUALITY CUTTING OF THICK MATERIALS. THIS UNIT CONTAINS THE HIGH STABILITY RESONATOR, KINETICALLY SUSPENDED. THE LASER RESONATOR INCLUDES A COMMUNICATION SYSTEM FEATURING THE CONTROL UNIT AND A CLOSED COOLING CIRCUIT.

FEATURES OF THE IPG EQUIPMENT ARE AS FOLLOWS:

• DIRECT CONTROL OF ALL THE FIBER LASER FUNCTIONS
• SYNCHRONZIED CONTROL OF THE LASER SOURCE
• OVERALL POWER CONTROL
• HIGH SPEED PERFORATION
• EDGE MACHINING FUNCTION
• CUTTING DATA LIBRARY
• HIGH SPEED FIBER LASER CUTTING
• WALL PLUG EFFICIENCY >40%
• COST EFFECTIVE CUTTING SYSTEM
• MAINTENANCE FREE OPERATION
• FIBER DELIVERY 50, 100, 150 OR 200 UM
• CW OUTPUT POWER UP TO 20KW @ WORKPIECE
• NEW FIBER BLOCK DESIGN WITH 3X INCREASE IN DAMAGE POWER THRESHOLD, RESULTING IN INCREASED RELIABILITY

AVAILABLE LASER SOURCES AND MAXIMUM SHEET THICKNESS

1 KW TO 15 KW IPG POWER SOURCES.

• TO CUT THE MAXIMUM THICKNESS, THE FOLOWING CONDITIONS MUST BE CARRIED OUT:
o ADJUST AND MAINTENANCE OPTIMUM IN THE LASER CUTTING INSTALLATION
o METALS MUST REACH THE REQUIREMENTS FO QUALITY THAT ACCURL SAYS

• REFRIGERATION
o EFFECTIVE REFRIGERATION FO THE FOLLOWING COMPONENTS GUARANTEES THE CONTINIOUS RELIABILITY OF THE FIBER LASER RESONATOR
o THE REFRIGERATION UNIT CONTAINS A CLOSED CIRCUIT FOR THE COOLANT AND THE REFRIGERATION WATER. R407C ECOLOGICAL REFRIGERATION WATER IS USED.

ACCURL LASER VISION DETECTION 2.1

• THE MEASUREMENT OF THE PIECE OR PLATE THROUGH THE LASER ALLOWS:
o STOPPING POSITION AND ORIENTATION OF SHEET METAL EDGES WITH ADJUSTABLE PRECISION WITH LASER POINTER
o DETECTION OF POSITION & ORIENTATION OF SHEET FROM PRE-PUNCHED HOLES, WITH ADJUSTABLE ACCURACY WITH LASER POINTER

TECHNICAL SPECIFICATIONS:

GENERAL ELECTRICAL DATA

• INPUT VOLTAGE 3 x 400V + PE (+/-10%)
• FREQUENCY 50HZ (+/- 1%)
• NOMINAL POWER 1KW 27 KW
• NOMINAL POWER 2KW 30 KW
• NOMINAL POWER 3KW 33 KW
• NOMINAL POWER 4KW 36 KW
• NOMINAL POWER 5KW 39 KW
• NOMINAL POWER 6KW 42 KW
• NOMINAL POWER 10KW 45 KW
• NOMINAL POWER 12KW 45KW
• GROUND RESISTANCE <4 OHMS
• LINE PROTECTION SWITCH W/MA REGULATION
AND TIME MAGNETOTHERMIC W
ADJ. DIFFERENTIAL
• INTERNET/ETHERNET CONNECTION RJ45

MACHINE SYSTEMS

• MINIMUM INLET PRESSURE 6 BAR
• CONNECTIONS DIMENSIONS 1/2”
• CONSUMPTION 80 I/MIN
• MIN. INLET AIR QUALITY TO MACHINE ISO8573-1
• AIR CLASS CLASS 3.4.3
• MAX. PARTICLE DIAMETER 15 UM
• MAX. OIL CONTENT 1 MG/M3
• DEW POINT 5°C
• MAX. COMPRESSED AIR INLET TO MAINTENANCE
UNIT 40° C

SPECIFICATIONS

• DIMENSIONS (W x L x H) 6550 x 10500 x 2250MM
• CUTTING WIDTH 1500 MM
• CUTTING LENGTH 3000 MM
• CNC CONTROL UNIT BECKHOFF TWINCAT
• PROCESSING SURFACE 3050 x 1550 MM
• MAX. LOAD CAPACITY 1850 KGS
• RAPID TRAVERSE (X & Y AXIS) 170 M/MIN
• ACCELRATION X-AXIS 2.1 G (18M/S2)
• ACCELERATION Y-AXIS 2.1 G (18M/S2)
• ACCELERATION Z-AXIS 2.1 G (18M/S2)
• MAX. AXIS VELOCITIES SPEED 160 M/MIN
• POSITIONING ACCURACY +/-0.03 MM
• REPEATABILITY (X AND Y AXIS) +/-0.015 MM
• SHUTTLE TABLE CHANGE TIME DBLE PALLET SYSTEM
EXCHANGE TIME 35 SEC W/MAX. SHEET WEIGHT
• PROGRAMMABLE ASSIST GASES CLOSED LOOP CNC
o MILD STEEL OXYGEN 7.25-87 PSI
o STAINLESS STEEL NITROGEN 7.25-362 PSI
o ALUMINUM DRY AIR OR NITROGEN
7.25-362 PSI
• TOTAL ELECTRIC POWER 33 KW
• TRANSFER TABLE (AUTOMATIC EXCHANGE) MOTORIZED
• INTERNET/ETHERNET CONNECTION RJ45


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